H2-Modus project

The objective of the H2-Modus RAAK-MKB project together with Saxion and 20 companies is to design tools, systems, software, methods to facilitate the integration of H2-Fuel cell systems in various applications. Duration of the research is 2 years.

In February 2023, this project started with 6 companies, 2 senior engineers, 3 researchers from HAN, 8 Automotive Engineering students (divided into Powertrain, Business Management, Structural Design and Vehicle Electronics & Control), 2 Electrical Engineering and 5 Mechanical Engineering students.

Applications can be found in:

  • Excavators
  • Range Extender for EVs
  • Cooling generators for containers
  • Cleaning systems for sewers
  • Drone boats
  • Backups for solar generators


Research questions in this project are:

Hardware

  • How do I determine the energy and power requirements of my application?
  • What sizing of the main components should I choose?
  • Which components or subsystems are available where?
  • How can generalisation and/or modular construction help?
  • Once an initial prototype is realised how do I build the next 10?

Software

  • How do I control the different modules?
  • What is an appropriate energy management strategy?
  • Is there a generic software platform for control?

Safety and permits

  • How should I deal with safety?
  • Which standards and guidelines apply in my situation?
  • How do I market a licensable and insurable product?

Logistics and finance

  • How do I organise logistics to make hydrogen effectively available for my product?
  • What investments are needed to integrate a fuel cell system into my application.
  • What is the expected total cost (TCO) of my hydrogen-powered application and what will be the cost per running hour?

The development plan is as follows:

  1. Requirements and wishes
  2. Analysis of energy needs & logistics
  3. Dimensioning of main components
  4. Basic design, PI&D, electrical schematic
  5. Safety FMEA – HAZOP
  6. Elaboration of design
  7. Procurement
  8. Build
  9. Testing

Source and photography: HAN AEA